Dustmaster 9.000

The Dustmaster 9000 is designed for industrial high-vacuum applications. The installation is mainly considered when dust needs to be transported via longer ducts or central dust extraction systems and a high vacuum is required.

During the baseline assessment, Kiekens maps out factors such as the number of extraction points, duct lengths, dust properties, and system usage. Based on this, we determine whether the Dustmaster 9000 fits within the overall solution.

In a central dust extraction system, dust often needs to be transported over greater distances through a duct network. This creates resistance from ducts, bends, hoses, and connection points.

The Dustmaster 9000 is designed for high-vacuum applications and can therefore be part of a central system. However, performance is strongly determined by the duct design. That's why Kiekens calculates the system as a whole.

The Dustmaster 9000 is used in production environments where fine and potentially hazardous dust particles are released. Think of applications within the plastics, chemical, metal, pharmaceutical, and food industries.

The properties of the dust determine which filter configuration is required. During the baseline assessment, Kiekens therefore assesses not only the quantity of dust, but also the nature and risks of the material.

The lamella filters are automatically cleaned with Jet-Pulse compressed air. A pressure-differential-dependent control system monitors the filter load and activates cleaning when needed.

The filter elements are cleaned individually. This allows filtration to continue during use. After shutdown, the filters can also be blown clean again, so the installation is ready for the next period of use.

With the lamella filters of the Dustmaster 9000, emission values below 0.5 mg/Nm³ are achievable according to the product specifications. The standard filter class is M, with a specified filter efficiency of 99.9%.

When additional requirements apply to fine dust filtration, an H14 HEPA filter can be used. During the baseline assessment, Kiekens determines which filtration grade fits the process.

The contaminated air first enters a pre-separation chamber or through a tangential inlet. Relatively heavy dust particles are directed toward the dust discharge.

The finer particles remain in the airflow and are then separated by the lamella filters. By combining pre-separation and fine filtration, the load on the filters is limited.

When explosive dust is extracted, the entire installation must be assessed for ignition risk and potential explosion pressure.

The Dustmaster 9000 can be built in a pressure-resistant ATEX version and combined with explosion venting or explosion suppression. Which protection is required follows from the dust properties, zone classification, and risk analysis.

Yes. Especially with central dust extraction systems, the existing situation is often the starting point. During the baseline assessment, Kiekens assesses the current ducting, extraction points, and available space.

Our engineers then determine which components can be retained and where optimization is needed. This way, the Dustmaster 9000 becomes part of a complete system that fits the production environment.

Depending on the dust volume and process conditions, the Dustmaster 9000 can be combined with various dust discharge solutions, such as a dust bin, rotary valve, or big bag.

Kiekens takes dust discharge into account already during system design. This limits unnecessary manual handling and can reduce employee exposure during emptying.

The performance of a high-vacuum system depends on filter condition, compressed air, ducting, and the way employees use the system.

That's why Kiekens looks beyond the filter unit alone. From baseline assessment and engineering to commissioning, maintenance, and technical support, we approach the system as a whole, keeping control over performance and continuity.